Low-power microcontroller core

Abstract

Energy efficiency in embedded processors is of major importance in order to achieve longer operating time for battery operated devices. In this thesis the energy efficiency of a microcontroller based on the open source ZPU microprocessor is evaluated and improved. The ZPU microprocessor is a zero-operand stack machine originally designed for small size FPGA implementation, but in this thesis the core is synthesized for implementation with a 180nm technology library. Power estimation of the design is done both before and after synthesis in the design flow, and it is shown that power estimates based on RTL simulations (before synthesis) are 35x faster to obtain than power estimates based on gate-level simulations (after synthesis). The RTL estimates deviate from the gate-level estimates by only 15% and can provide faster design cycle iterations without sacrificing too much accuracy. The energy consumption of the ZPU microcontroller is reduced by implementing clock gating in the ZPU core and also implementing a tiny stack cache to reduce stack activity energy consumption. The result of these improvements show a 46% reduction in average power consumption. The ZPU architecture is also compared to the more common MIPS architecture, and the Plasma CPU of MIPS architecture is synthesized and simulated to serve as comparison to the ZPU microcontroller. The results of the comparison with the MIPS architecture shows that the ZPU needs on average 15x as many cycles and 3x as many memory accesses to complete the benchmark programs as the MIPS does.