Metal and Slag Extraction from Different Zones of a Submerged Arc Furnace with Non-uniform Porous Bed Using CFD

Abstract

The present study has investigated the influence of sulfur content in synthetic FeMn and SiMn from 0 to 1.00 wt pct on interfacial properties between these ferroalloys and slags. The effect of experimental parameters such as temperature and holding time was evaluated. Interfacial interaction between ferroalloys and slags was characterized by interfacial tension and apparent contact angle between metal and slag, measured based on the Young–Laplace equation and an inverse modelling approach developed in OpenFOAM. The results show that sulfur has a significant influence on both interfacial tension and apparent contact angle, decreasing both values and promoting the formation of a metal-slag mixture. Despite the fact that sulfur was added only to the ferroalloys, most of sulfur is distributed into slag after reactions with the metal phase. Increasing the maximum experimental temperature in the sessile drop furnace also resulted in a decrease of both interfacial properties, resulting in higher mass transfer rates and intensive reactions between metal and slag. The effect of holding time demonstrated that after reaching equilibrium in FeMn-slag and SiMn-slag systems (both with and without sulfur), interfacial tension and apparent contact angle remain constant.